Product Overview
The O-series oil mist lubricators are air-source lubrication components specially designed for industrial pneumatic systems. They come in three sizes—MINI, MIDI, and MAXI—and feature an automatic variable throttling design that adapts to different flow requirements. These devices deliver a fine mist of lubricant into the compressed air stream, providing lubrication and protection for downstream pneumatic components such as cylinders and solenoid valves. They are widely used in various air‑source treatment applications across industrial pneumatic systems.
Operating Principle
- Compressed air enters the lubricator chamber, creating negative pressure at the nozzle through the Venturi effect;
- This negative pressure draws lubricant from the oil cup, atomizing it and carrying it along with the compressed air to downstream pneumatic components;
- The automatic variable throttling mechanism adjusts the oil‑mist delivery rate according to air flow, accommodating diverse operating conditions;
- The oil cup is made of PC material and equipped with a metal protective cover, allowing real-time monitoring of the oil level and easy replenishment of lubricant.
Key Advantages and Selling Points
- Full range of specifications: MINI, MIDI, and MAXI models cater to multiple connection ports from G1/8" to G1", with standard rated flows up to 9,000 L/min, meeting diverse flow demands in pneumatic systems;
- Automatic variable throttling design: Adjusts oil‑mist delivery based on air flow, ensuring optimal lubrication under varying conditions while preventing over‑ or under‑lubrication;
- Wide pressure and flow compatibility: With a maximum working pressure of 16 bar and a minimum misting flow of 3–10 L/min, it suits various industrial pneumatic systems’ pressure and flow requirements;
- Flexible installation options: Supports pipe mounting, bracket mounting, or panel mounting, with a vertical installation tolerance of ±5°, adapting to different equipment layouts;
- Durable material construction: The housing is die-cast zinc, the oil cup and sight glass are made of PC, the protective cover is aluminum alloy, and the seals are nitrile rubber, making it suitable for harsh industrial environments;
- Transparent oil cup design: Allows real-time monitoring of the oil level, facilitating convenient lubricant refills and preventing dry‑run wear on pneumatic components.
Target Customer Groups
Industrial automation equipment manufacturers, pneumatic system integrators, companies upgrading automated production lines, packaging machinery producers, textile machinery manufacturers, electronic device producers, and overseas industrial equipment purchasers.
Application Scenarios
- Lubrication of pneumatic systems in automated packaging equipment;
- Lubrication of cylinders and solenoid valves in textile machinery pneumatic circuits;
- Lubrication units for air sources in automated electronic device production lines;
- Lubrication and protection of pneumatic system components in industrial robots;
- General air-source lubrication and component protection for various industrial pneumatic systems.
Addressing Industry Pain Points
- Solves issues of wear, jamming, and shortened lifespan caused by insufficient lubrication in pneumatic system cylinders and solenoid valves;
- A full range of models ensures one-stop coverage of air-source lubrication needs for diverse flow requirements;
- Automatic variable throttling eliminates the need for manual adjustment of oil‑mist volume, adapting to different flow conditions and enhancing system stability;
- Transparent oil cup design simplifies oil level monitoring and replenishment, reducing labor costs for maintenance.
Core Product Value
- Comprehensive coverage of multiple models meets the air-source lubrication needs of diverse industrial pneumatic systems, lowering equipment adaptation costs;
- Automatic variable throttling design guarantees consistent lubrication performance across varying flow rates, extending the service life of pneumatic components;
- Durable materials and flexible installation options adapt to complex industrial environments, minimizing equipment downtime due to failures;
- Transparent oil cup and standardized interface facilitate equipment integration and subsequent maintenance, improving overall cost-effectiveness.
Frequently Asked Questions (FAQ)
Q1: What specifications are available for the O-series oil mist lubricators?
A: The series includes MINI, MIDI, and MAXI models, compatible with various connection ports from G1/8" to G1". Users can select based on their specific flow requirements.
Q2: What is the operating pressure range of the lubricators?
A: The maximum working pressure is 16 bar, suitable for most industrial pneumatic systems.
Q3: Which lubricants are recommended?
A: ISO VG 32 or equivalent grades are recommended to ensure optimal lubrication performance.
Q4: What installation methods are supported?
A: Pipe mounting, bracket mounting, and panel mounting are all supported. Installation should maintain a vertical tolerance of ±5° to accommodate different equipment layouts.
Q5: What is the minimum misting flow rate?
A: MINI models start at 3 L/min, MIDI at 6 L/min, and MAXI at 10 L/min, adapting to varying flow conditions.
