Product Overview
The AC/BC series manifold is a pneumatic air‑treatment component specially designed for industrial pneumatic systems. It integrates three key functions—air filtration, pressure regulation, and oil‑mist lubrication—and is available in models such as AC1500/2000, BC2000/4000, and FC3000, catering to various flow‑rate requirements. It is widely used for air purification, pressure stabilization, and lubrication in diverse industrial pneumatic applications.
Operating Principle
- Compressed air first enters the filter, where impurities and moisture are removed by a 40μm filter element;
- The filtered air then flows into the pressure‑reducing valve chamber, where it is steadily regulated to the set pressure, unaffected by fluctuations in the inlet pressure;
- After pressure regulation, the air proceeds to the oil‑mist lubricator, which delivers lubricating oil mist along with the airflow to downstream components such as cylinders and solenoid valves;
- All units work in concert to provide clean, pressure‑stabilized, and lubricated compressed air, thereby protecting downstream components.
Core Advantages and Selling Points
- Full range of specifications: Compatible with multiple connection sizes from G1/8" to G1/2", offering standard rated flow rates to meet the needs of various pneumatic systems, suitable for small to medium‑sized pneumatic setups;
- Integrated three‑function design: Combines filtration, pressure reduction, and oil‑mist lubrication into one unit, simplifying the air‑treatment process while reducing installation space and costs;
- Wide pressure‑regulation range: Adjustable pressure from 0.05 to 0.85 MPa, with a maximum adjustable pressure of 0.95 MPa and a pressure resistance of 1.5 MPa, meeting the pressure requirements of most industrial pneumatic systems;
- Durable material construction: The body is die‑cast from aluminum alloy, the reservoir is made of PE, and the protective cover is steel, ensuring robust performance in harsh industrial environments and long‑term stable operation;
- Standard configuration components: The filter, pressure regulator, and oil‑mist lubricator all use corresponding model series, facilitating easy maintenance and replacement.
Target Customer Groups
Industrial automation equipment manufacturers, pneumatic system integrators, companies undertaking automation line upgrades, packaging machinery producers, textile machinery manufacturers, electronic device producers, and overseas industrial equipment purchasers.
Application Scenarios
- Air‑treatment for automated packaging equipment pneumatic systems;
- Filtration, pressure regulation, and lubrication in textile machinery pneumatic circuits;
- Air‑treatment units for automated production lines of electronic devices;
- Pneumatic system air purification and protection for industrial robots;
- Air‑treatment and component protection for various industrial pneumatic systems.
Addressing Industry Pain Points
- Solves issues of impurities and moisture in industrial pneumatic system air sources, along with significant pressure fluctuations and insufficient lubrication that affect the performance and lifespan of pneumatic components;
- The integrated design reduces installation space and maintenance costs, enhancing system integration efficiency;
- A wide range of models ensures one‑stop solutions for air‑treatment needs across different flow‑rate pneumatic systems;
- Standard configuration components facilitate easy maintenance and replacement, lowering spare‑part procurement costs.
Core Product Value
- Full coverage of multiple models provides one‑stop solutions for air‑treatment needs across various industrial pneumatic systems, reducing equipment adaptation costs;
- The integrated filtration‑pressure‑lubrication design simplifies the air‑treatment process and enhances overall reliability of pneumatic systems;
- Stable pressure regulation combined with effective filtration and lubrication protects pneumatic components and extends equipment service life;
- Durable materials and standard configurations ensure suitability for complex industrial environments, minimizing equipment downtime due to failures.
Common Questions (FAQ)
Q1: What models are included in the AC/BC series manifold?
A: Models include AC1500, AC2000, BC2000, FC3000, BC4000, etc., compatible with various connection sizes from G1/8" to G1/2". Choose according to your flow‑rate requirements.
Q2: What is the pressure‑regulation range?
A: The adjustable pressure range is 0.05–0.85 MPa, with a maximum adjustable pressure of 0.95 MPa and a pressure resistance of 1.5 MPa, suitable for most industrial pneumatic systems.
Q3: What is the filtration precision?
A: The filter element has a pore size of 40μm, effectively removing impurities and moisture from the air source to protect downstream pneumatic components.
Q4: What type of lubricant is recommended?
A: ISO VG32 or an equivalent grade is recommended to ensure optimal lubrication performance.
Q5: What materials are used in the manifold?
A: The body is die‑cast from aluminum alloy, the reservoir is made of PE, and the protective cover is steel, making it well suited for demanding industrial environments.
